FROM PRINTED TO POLISHED IN 15 MINUTES

Fuse Sift + Fuse Blast

workflow video

The Fuse Workflow

The Fuse ecosystem is enabling fast and affordable SLS 3D printing of industrial-grade parts and reinventing SLS post-processing to go from printed to finished parts in as little as 15 minutes with an efficient, hands-off workflow.

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PRINT - RECLAIM - FINISH

Fast, Automated Post-Processing

Fuse Sift filters, measures, mixes, and stores powder for you, while Fuse Blast delivers 100% hands-off part cleaning and polishing.

PRINT

Same-Day Turnaround

FUSE 1+ 30W

Fast and Reliable Printing

Easily set up your printer and achieve fast printing thanks to the 30W laser. Print same-day prototypes and enable small series manufacturing of durable end-use parts in under 24 hours.

RECLAIM

5-10 minutes

FUSE SIFT

Convenient, Compact
Powder Management

Our all-in-one powder management station combines part extraction, powder recovery, storage, and mixing in a single device. Fuse Sift will dispense and mix used and new powder automatically so you can reduce waste and control your powder supply.

PRINT

Same-Day Turnaround

FUSE BLAST

Fully Automated Part
Cleaning And Polishing

Fuse Blast is an advanced automated finishing solution for SLS parts that quickly removes powder and consistently delivers professional parts that are clean to the touch. Deliver a smooth, semi-gloss, and dye-ready surface finish with the polishing option.

Fuse Sift + Fuse Blast

Benefits

Fuse Sift

Compact and efficient powder management station.

RECLAIM

Parts are extracted and unsintered powder is collected and sifted to remove debris so it can be reused.

PREPARE

New and used powder are automatically measured, mixed with fresh powder, and stored for the next print.

Compact, Enclosed System

A Fuse Sift is equipped with an HEPA filter, as well as a negative air pressure system that keeps powder inside, while enabling open access and easy cleanup.

Fuse Sift Dimensions

Metric: 1.0 × 0.6 × 1.5 m     I     US: 39.9 × 24.0 × 60.8 in

Low Waste

Fuse Sift efficiently collects unsintered powder and filters out debris so it can be reused in the next print. Competitive material recyclability allows you to use up to 80% used powder.

MATERIAL REFRESH RATE

20-50%

Automatic Powder Mixing

Fuse Sift will dispense, mix, and store used and new powder automatically so you can reduce waste and control your powder supply easily.

Nonstop Printing

Reduce downtime by transferring modular build chambers and powder cartridges between the printer and Fuse Sift for a nonstop, cyclical workflow with minimum downtime — even during cooldown.

ParametersFUSE SIFT
Printer CompatibilityFuse Series SLS 3D Printers
Minimum dimensions for
convenient access (W × D × H)
221.1 × 122.0 × 218.0 cm
87.1 × 48.0 × 85.8 in
Product dimensions (W × D × H)101.5 × 61.0 × 154.5 cm
39.9 × 24.0 × 60.8 in
Height when open: 190 cm (75 in)
Product weight93 kg (without build chamber or powder)
205 lb (without build chamber or powder)
Hopper capacityFresh Powder Hopper Capacity: 17 liters
Used Powder Hopper Capacity: 18 liters
Operating environment18 – 26 ºC
68 – 80 ºF
≤ 30% ambient humidity
Air handlingNegatively pressurized hood with replaceable HEPA filter
Independent venting system
Power requirements ¹EU: 230 VAC, 7.5 A (dedicated circuit)
US: 120 VAC, 15 A (dedicated circuit)
Power requirements ²EU: 230 VAC, 10 A (dedicated circuit)
US: 120 VAC, 20 A (dedicated circuit)
Vacuum requirementAuxiliary vacuum with static dissipative components that is grounded
and bonded (e.g., a NFPA 652 compliant vacuum)
Compressed air requirementsN/A
ConnectivityWi-Fi (2.4 GHz)
Ethernet (1000 Mbit)
USB 2.0
Wi-Fi connectivityProtocol: IEEE 802.11 b/g/n
Frequency: 2.4 GHz
Supported security: WPA/WPA2
Ethernet connectivityRJ-45 Ethernet (10BASE-T/100BASE-TX/1000BASE-T) LAN port.
Connect with a shielded Ethernet cable (not included): minimum
Cat5, or Cat5e or Cat6 for 1000BASE-T.
USB connectivityUSB (rev 2.0) B port with a USB A-B cable
Sound emissionDoes not exceed 76.5 dB(A)
Product controlInteractive touchscreen, physical buttons
Build chamber dimension27.9 × 34.2 × 48.9 cm
11.0 × 13.5 × 19.3 in
Build chamber weight11 kg (17.6 kg, full with 20% packed powder)
24.3 lb (38.8 lb, full with 20% packed powder)
Included accessoriesLarge Brush
Small Brush x 2
Pipe Cleaners
Dental Picks
Gloves
Dust Mask
Safety Glasses
Vacuum Brush Tool
Vacuum Crevice Tool
Lifting Straps
Tumbling basket dimensionsN/A
Internal work area (W x D x H)N/A
Accessible work area (W x D x H)N/A

Fuse Blast

Fully automated cleaning and polishing solution.

CLEAN

Choose between automatic or manual cleaning to deliver professional parts that are clean to the touch.

POLISH

The polishing function allows you to take it to another level with customer-ready parts that exhibit a smooth, semi-gloss surface finish.

Automated Cleaning

The best option to effortlessly clean parts with Fuse Blast. The 100% hands-off post-processing cleans a full build volume of parts in as little as 10 minutes with pre-programmed routines that take out the guesswork.

Versatile Manual Modes

Switch between automatic, manual-assisted, or handheld modes to ensure thorough cleaning for any part size or geometry.

Consumer-Grade Parts

Deliver clean-to-the-touch parts thanks to the in-line ionizer that prevents dust and media from re-settling on your parts, or go the extra mile with the polishing function* for a smooth, semi-gloss, and dye-ready surface finish.

*Optional add-on, available early 2024.

Saving Time and Costs

Minimize overhead costs thanks to the waste separation system that reduces media saturation and extends media life by four to eight times, while reducing time spent extracting parts on Fuse Sift by 80%.

Fuse Depowdering Kit

Affordable Depowdering Solution for Low-Volume Production and Multiple Materials

Perfect for low-volume users, this all-in-one manual post-processing kit for SLS is an alternative to Fuse Sift that enables you to easily clean parts and recover and mix the used powder to prepare for the next print, all at an affordable price point. The Fuse Depowdering Kit also enables you to seamlessly switch between materials on Fuse Series printers without requiring you to clean Fuse Sift.

ParametersFUSE BLAST
Printer CompatibilityFuse Series SLS 3D Printers
Third-party powder bed fusion 3D printers
Minimum dimensions for
convenient access (W × D × H)
145 × 150 × 210 cm
57.4 × 59.6 × 82.6 in
Product dimensions (W × D × H)100 × 75 × 175 cm
39 × 29.6 × 68.7 in
Height when open: 195 cm (76.8 in)
Product weight164 kg (without blasting media)
360 lb (without blasting media)
Hopper capacityMedia hopper capacity 8.3 L, equivalent to 13 kg of 200-300 µm glass media
Waste hopper capacity 10.6 L
Operating environment10–36 ºC
50–96.8 ºF
Elevation up to 7500 ft / 2286 meters
Air handlingNegatively pressurized hood with replaceable HEPA filter
Independent venting system
Power requirements ¹EU: 230 VAC, 3 A (no dedicated circuit or vacuum required)
US: 120 VAC, 6 A (no dedicated circuit or vacuum required)
Power requirements ²N/A
Vacuum requirementNo vacuum required
Compressed air requirementsSupply at least 10 SCFM at 90 PSI / 285 SLPM at 6 bar.
Regulate pressure input between 90-120 PSI / 6-8 bar.
Typically achieved by a single 4 HP compressor.
ConnectivityWi-Fi (2.4 GHz)
Ethernet (1000 Mbit)
USB 2.0
Wi-Fi connectivityProtocol: IEEE 802.11 b/g/n/ac
Frequency: 2.4 / 5.0 GHz
Supported security: WPA/WPA2
Ethernet connectivityRJ-45 Ethernet (10BASE-T/100BASE-TX/1000BASE-T) LAN port.
Connect with a shielded Ethernet cable (not included): minimum Cat5,
or Cat5e or Cat6 for 1000BASE-T.
USB connectivityUSB (rev 2.0) C port with a USB A-C or C-C cable
Sound emissionDoes not exceed 76.5 dB(A)
Product controlInteractive touchscreen, foot pedals for manual control
Build chamber dimensionN/A
Build chamber weightN/A
Included accessoriesTransfer container
Control pedals
ESD wrist strap
7mm socket wrench
Blast orifice (3mm)
Blast orifice (4mm - installed)
T-20 driver
Floor mat
Tumbling basket dimensionsInternal diameter: 450 mm / 17.7”
Opening diameter: 345 mm / 13.6”
Basket depth: 250 mm / 9.8”
Basket is removable without tools.
Fits a full Fuse build volume.
Internal work area (W x D x H)71 x 55 x 67 cm
27.9 x 21.6 x 26.3 in
Accessible work area (W x D x H)57 x 50 x 67 cm
22.4 x 19.6 x 26.4 in
(basket removed)

A New Wave of Independent

Manufacturing Starts Now

Rethink product development and take control of your own manufacturing. Configure your Fuse Series setup today.

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